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**Copper Rod Upcasting Machine Production Line**
The 1000MT–12000MT copper rod upcasting machine production line is specifically designed for continuous casting of copper rods in various sizes. The process begins with copper cathodes being lifted into the furnace for baking, followed by adjusting the feeding speed according to the casting speed. The cathodes are then fed into the melting furnace for melting (with argon gas used to prevent oxidation). The molten copper flows through the transition section (still using argon gas) into the holding furnace, then into the crystallizer where the copper rods are formed. The rods are then directed into the casting device, passed through the output frame, separated on the shelf, controlled by the tension tower, and finally wound onto the take-up machine.
**Machine Composition**
1. Furnace (melting and holding furnace)
2. Copper melting channel and crystallizer
3. Continuous casting machine
4. Guide pulley frame
5. Limiting device
6. Double-station coiling machine
7. Cooling water system
8. Electric control system
9. Charging system
10. Thermocouple
**Process Parameters**
No.
Item
Data
1
Annual Capacity
1000–15000 tons
2
Furnace Structure
Three-body design
3
Upward Casting Speed
0–120 mm/min
4
Annual Working Time
7920 hours
5
Take-up Coil Standard
700mm × 1500mm × 800mm
6
Take-up Type
Automatic adjustment
7
Take-up Plate Drive Method
Pushed by copper rod, manual winding
8
Material Feeding Method
Whole electrolytic copper scrap fed by electric hoist
9
Upward Drive Method
Driven by AC servo motor, gapless synchronous belt drive
10
Rod Clamping Method
Manual clamping
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**Product Specifications**
This high-efficiency machine ensures consistent quality and productivity, ideal for large-scale copper rod manufacturing. It supports multiple voltage options, meets international standards, and comes with comprehensive certifications. Whether you're looking for reliable performance or flexibility in production, this upcasting system is a smart choice for your facility.