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The LASIMM project, short for Large Additive Subtractive Integrated Modular Machine, has recently reached completion and is now operational. Housed in Loxin's facilities in Pamplona, Spain, this ambitious initiative is nothing short of a European moonshot in the realm of hybrid manufacturing. Bringing together ten organizations from six different countries, including companies like Autodesk, universities, and research institutions, the project is poised to revolutionize industrial manufacturing.
This state-of-the-art machine combines additive and subtractive manufacturing processes into one massive system. With dimensions of 14 meters by 11 meters by 5 meters, LASIMM is among the largest hybrid manufacturing machines in the world. It is uniquely equipped to handle tasks such as 3D printing metal parts and structures with diameters up to 2 meters and weights reaching up to 2,000 kilograms.
Funded under the European Union’s Horizon 2020 research and innovation program, the goal of LASIMM is clear: to reduce costs, enhance efficiency, and offer greater flexibility in production to boost Europe's industrial competitiveness. The machine is designed to fabricate complex components directly from CAD models, catering to industries that demand the highest standards of precision and durability, such as aerospace, renewable energy, and transportation.
In addition to its impressive physical specifications, LASIMM boasts a modular setup featuring industrial robot arms and specialized milling robots. These components allow the machine to seamlessly transition between additive manufacturing of metals like aluminum and steel, and subtractive processes to achieve the desired surface finish. By combining these capabilities, LASIMM opens up new possibilities for customized solutions in large-scale industries.
Autodesk, as the lead software partner, has played a pivotal role in developing the advanced CAM (Computer-Aided Manufacturing) software needed to manage such a complex hybrid system. Their innovative approach allows for multi-machine and multi-process operations, creating toolpaths dynamically during the build process. This level of sophistication ensures that LASIMM operates efficiently and effectively across various manufacturing stages.
Other notable partners contributing their expertise include the European Federation for Welding, Joining and Cutting, BAE Systems, Foster + Partners, Vestas Wind Systems, Cranfield University, Global Robots, and several others. Despite coming from diverse backgrounds, the team has found common ground, bonding over shared meals—wine and pintxos—after long days of preparation and testing.
Looking ahead, LASIMM promises numerous benefits. It anticipates reducing both time and costs by around 20% compared to traditional additive and subtractive methods. High-volume additive manufacturing production is expected to see a 15% boost in productivity. Moreover, the project aims to make manufacturing more flexible and robust, reduce inventory needs, save valuable workspace, and shorten supply chains.
The project also contributes to establishing standards and certifications for hybrid manufacturing procedures. As Eurico Assunção, Deputy Director at the European Federation for Welding, Joining and Cutting and LASIMM's project coordinator, stated, “This technological achievement marks a turning point in how we approach large-scale construction and manufacturing.â€
With its cutting-edge capabilities, LASIMM is not just a step forward but a leap into the future of industrial manufacturing. As the machine begins producing large-scale parts, it sets the stage for even more groundbreaking innovations. From rendering to reality, the LASIMM project is now fully operational and ready to transform industries worldwide.