RTD or resistive temperature detector is a probe or a device used to measure and control temperature across industrial applications. A resistor changes its value based on the change on temperature. So, the temperature measurement is relative and not absolute. This relative temperature measurement and control is required across industries where even slight temperature changes impact the process. RTD sensors are known to be accurate in their readings and designed for stability in harsh environments. This means they are resistant to extreme temperatures, vibration, shock, and so on. This post discusses the details about RTD sensors, their working, and more. This resistive temperature sensor has a coil made from fine wire which is wrapped around a glass or ceramic core and wire wound by RTD elements. This fine wire element is made of platinum as this metal can resist harsh environments, corrosion, and oxidation. At times, copper or nickel are also used. These RTDs at times have more than wire. However, platinum by far is the best option as it offers many benefits. Here are some of the benefits platinum RTDs offer: Generally, 2- and 3-wire RTDs are widely used, and this largely depends upon the cabling; RTDs usually has two, three, or four wires. The 2-wire RTDs are commonly used in non-critical applications, wherein the temperature change does not affect the process or only an approximate value of the temperature change is required. On the other hand, 3-wire RTDs find plenty of application in industries. The accuracy of an RTD depends upon the number of wires to some extent. If the number of wires are more, the RTD offers better accuracy. Various configurations of RTDs are available depending upon the either temperature or resistance values, and this can be customized to suit specific industrial applications. Any RTD comprises five major components as part of its structure. Here are the details: When a low amount of current is passed through the element, voltage, which is proportional to the resistance, is measured and converted to temperature calibration units. The temperature is directly proportional to the resistance of RTD. This means when the temperature rises, the resistance of RTD also rises and vice versa. This shift in the temperature is sensed by the detector and accordingly a message is issued to the system. This is the working principle of RTDs- the flow of electricity is resisted with the rise in temperature which is sensed by the resistive element. This resistance is due the metal, and is measured in Ohms. Depending upon the application requirement and the type of RTD, it’s response time may be as fast as 0.5 seconds. Whether you looking for any temperature measurement devices or specifically RTD sensors, ensure you source them from reliable suppliers. The Transmitter Shop(TTS) has a huge inventory of ready-to-ship temperature measurement devices and related accessories made by recognized manufacturers. The company provides calibration services using SI-traceable units. Induction hardening, heating equipment, quenching equipment,, induction heating Ningbo Dedao Electronic Technology Co., Ltd , https://www.nbdedao.com
What are RTD Temperature Sensors Made of?
Structural Elements of RTD Sensor
How does a RTD Sensor work?
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Induction heat treatment system is an advanced metal material heat treatment process that uses the principle of electromagnetic induction to heat metal materials, changing their microstructure and improving their physical and mechanical properties. This system is widely used in multiple industries such as steel, aviation, automotive, and machinery manufacturing, and plays an irreplaceable role in improving material hardness, wear resistance, toughness, and other aspects.
working principle
The core of induction heat treatment system lies in electromagnetic induction heating. When an alternating current passes through an induction coil, an alternating magnetic field is generated around the coil. Metal workpieces placed near the coil will generate eddy currents, known as induced currents, under the action of this magnetic field. When this current flows inside the workpiece, it generates heat, causing the workpiece to be heated. By controlling the current frequency, power, heating time, and cooling method, it is possible to accurately perform heat treatment on the workpiece, such as surface quenching, tempering, annealing, normalizing, etc.
system composition
A complete induction heat treatment system mainly includes the following parts:
Induction heater: generates an alternating magnetic field to heat the workpiece.
Power supply: Provides electrical support for induction heaters.
Control system: Monitor and adjust various parameters of the heating process to ensure the effectiveness of heat treatment.
Cooling system: used to control the cooling rate of the heated workpiece and complete the heat treatment cycle.
Fixture: Fix the workpiece to the optimal heating position.
Characteristics and advantages
1. Precise control: By precisely adjusting parameters such as current and frequency, precise control of heating depth and temperature can be achieved.
2. Efficient and fast: Induction heating has a fast speed and can heat up to the desired temperature in a very short time, shortening the heat treatment cycle.
3. Energy saving and environmental protection: There is no open flame during the heating process, which saves a lot of energy compared to traditional furnaces, and there are no harmful substance emissions.
4. Local heating: It can heat specific parts of the component to avoid resource waste and deformation caused by overall heating.
Application Cases
Automotive manufacturing: used for surface quenching of components such as gears, connecting rods, crankshafts, etc., to improve their hardness and wear resistance.
Aerospace: Heat treatment of key components such as aircraft landing gear and engine blades to enhance their fatigue resistance.
Mechanical manufacturing: Quenching treatment of cutting tools, molds, etc. to extend their service life.
Oil extraction: Heat treatment of parts such as drill bits and pipeline joints to improve corrosion resistance and mechanical strength.
conclusion
Induction heat treatment systems play an indispensable role in modern industry through their efficient heating capacity and precise control mechanism. With the continuous advancement of technology, induction heat treatment systems are developing towards smarter and more energy-efficient directions, and more application scenarios will be developed in the future.