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Are you curious about how indoor drones are transforming the pharmaceutical industry?
Indoor drones are increasingly being used to collect visual data remotely during internal inspections, offering a safer and more efficient alternative to traditional methods. In this article, we’ll explore the various use cases of indoor drones in the pharmaceutical sector, from inspecting critical equipment to improving safety and reducing downtime.
### Key Use Cases for Indoor Drones in the Pharmaceuticals Industry
Here are some of the most common applications where indoor drones are helping inspectors perform their tasks more effectively:
#### Pressure Vessels
Bioreactors used in biopharmaceutical manufacturing consist of multiple pressure vessels. These large containers require regular inspections to ensure they are free from scratches, corrosion, or other defects that could contaminate production batches. Drones are used to check agitators, mag mixers, and baffles inside these vessels, ensuring they function properly without damaging the interior surfaces.
#### Piping and Pipe Racks
Drones are also used to inspect pipe racks, cables, and conduits within pharmaceutical plants. This helps identify issues with pipe supports, ball valves, and tie points—tasks that would otherwise require workers to access high-risk areas.
#### Storage Tanks
Indoor drones are employed to check the cleanliness of storage tanks and monitor the levels of stored substances. This is especially important in facilities handling sensitive materials that require strict quality control.
#### Refrigeration Containers
In emergency situations like extreme weather events, pharmaceuticals may need to be moved into refrigeration units. Drones can quickly inspect these units to ensure they are operational and ready for use when needed.
#### Pressure Testing / Line Testing
When modifications are made to pressure lines, such as adding new valves or upgrading existing ones, drones are used to inspect the entire system for leaks. This avoids the need for manual inspections at height, which can be dangerous and time-consuming.
#### Asset Commissioning
Before new equipment is put into service, drones are used to conduct prior-to-commissioning inspections in confined spaces. This ensures all work has been completed correctly and safely.
“Indoor drones offer significant benefits to the pharmaceutical industry by enabling remote visual data collection, reducing the need for confined space entry, and minimizing the risks associated with working at height. They also help cut inspection costs by eliminating the need for scaffolding and reducing downtime,†says Jason Acerbi, General Manager at MFE.
### Case Studies: Real-World Applications of Indoor Drones
To better understand the impact of indoor drones, let’s look at a few real-world examples:
#### Major Pharmaceutical Company Reduces Downtime with Elios 2
A leading pharmaceutical company used the Elios 2 drone for tank inspections as part of a Riboflavin test. The results showed a significant reduction in downtime and improved safety for plant personnel.
#### Inspector 3.0 Helps Locate Defects in Hydrogen Reformer
An inspector tested Flyability's new software, Inspector 3.0, during a challenging hydrogen reformer inspection. The tool helped them easily locate and revisit defect sites, saving hours of manual searching.
These case studies highlight how indoor drones are not only improving efficiency but also enhancing safety and compliance in the pharmaceutical industry. Whether it's for routine inspections or emergency preparedness, the role of indoor drones is becoming increasingly vital.