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Wondering how indoor drones are transforming the pharmaceutical industry? These compact, agile devices are playing a key role in improving safety, efficiency, and accuracy during internal inspections. From checking pressure vessels to inspecting storage tanks, drones are revolutionizing the way pharmaceutical plants monitor their critical infrastructure.
In this article, we’ll explore the main use cases for indoor drones in the pharmaceuticals sector, along with real-world examples of how they’re being applied today. You’ll also find case studies that showcase the impact these technologies have had on plant operations.
**Key Use Cases for Indoor Drones in the Pharmaceuticals Industry**
Indoor drones are increasingly being used to collect visual data from hard-to-reach or hazardous areas within pharmaceutical facilities. Here are some of the most common applications:
- **Pressure Vessels**: Drones are used to inspect the interior surfaces of bioreactors and other large pressure vessels. They look for scratches, corrosion, or discoloration that could lead to contamination. Components like agitators, mag mixers, and baffles are also checked to ensure they're functioning properly without damaging the vessel walls.
- **Piping and Pipe Racks**: Inspectors fly drones through pipe racks to check for damage, verify valve positions, and identify potential issues. This reduces the need for workers to climb into dangerous heights.
- **Storage Tanks**: Drones help assess the cleanliness and contents of storage tanks, ensuring that materials are stored safely and efficiently.
- **Refrigeration Containers**: In emergency situations, such as power outages or extreme weather, drones can quickly inspect refrigeration units to confirm they’re operational and ready for use.
- **Pressure Testing / Line Testing**: When modifications are made to pressure lines, drones are used to visually inspect the system for leaks, avoiding the risks associated with manual inspections at height.
- **Asset Commissioning**: Before new equipment is put into service, drones perform inspections in confined spaces to ensure everything is installed correctly.
Using indoor drones not only improves safety by reducing the need for human entry into confined or elevated spaces but also cuts costs by eliminating the need for scaffolding and minimizing downtime.
**Pharmaceuticals Industry Case Studies**
To better understand the real-world impact of indoor drones, let’s look at two specific examples:
**Case Study 1: Major Pharmaceutical Company Reduces Downtime with Elios 2**
A leading pharmaceutical company used the Elios 2 drone for tank inspections during a Riboflavin test. The results showed a significant reduction in inspection time and improved safety for workers. By using the drone, they were able to avoid the need for scaffolding and minimize production delays.
**Case Study 2: Inspector 3.0 Helps Locate Defects in a Hydrogen Reformer**
An inspector tested Flyability's new software, Inspector 3.0, during a challenging hydrogen reformer inspection. The software allowed them to easily return to defect locations, saving hours of work and improving overall efficiency.
These case studies highlight how indoor drones are not just a convenience—they're a game-changer for the pharmaceutical industry. Whether it's improving safety, reducing costs, or increasing inspection accuracy, drones are proving to be an essential tool for modern pharmaceutical facilities.